FRA21 – Chilled Water Pipeline Prefabrication
Client sector
Data Center
Location
Germany
Year
2024
Value
€1.1 M
Duration
6 months
PROJECT Overview
Prefabrication of chilled water systems using 17,000 diameter-inch carbon steel pipe spools, including in-house sandblasting and painting to ensure surface quality. The project focused on creating precise, ready-to-install modules for efficient on-site assembly.
Challenges & Execution Approach
The project required high-accuracy fabrication to optimize installation speed and maintain system reliability. Key measures included:
• Prefabrication of pipe modules with tight tolerances for seamless on-site integration
• In-house surface treatment to deliver durable and corrosion-resistant finishes
• Coordination between fabrication and logistics to ensure modules were ready for immediate installation
Key deliverables
• Fully prefabricated chilled water pipe spools with 17,000 diameter-inch specification
• Sandblasted and painted surfaces to meet technical and durability standards
• Precision modules designed for fast and efficient installation
• Documentation of fabrication processes and quality assurance
Outcome & Impact
The project enabled rapid and accurate installation of the chilled water system, reducing on-site downtime and ensuring long-term operational reliability. High-quality surface treatment and precise module fabrication contributed to durability, corrosion resistance, and efficient system commissioning.
This project demonstrates ML WELD Engineering’s technical excellence and problem-solving capabilities. By combining advanced workshop capabilities with expert engineering, we enabled the client to execute a high-stakes project on time, with superior quality, and minimal risk — reinforcing our reputation as a trusted partner for complex industrial installations.
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