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FRA13 – Chilled Water Pipeline Installation

Client sector

Data Center

Location

Germany

Year

2023/24

Value

€1.6 M

 Duration

8  months

PROJECT Overview

Installation of 1,500 meters of chilled water pipeline within a data center, including full assembly of insulation and support systems. The project covered precision welding, joint alignment, on-site testing, and integration into the existing infrastructure.

Challenges & Execution Approach

Executing a long-run CW pipeline in a sensitive data center environment required meticulous planning and strict quality control. Key measures included:

• Sequenced installation to minimize disruption to ongoing operations
• Precision welding and alignment to ensure hydraulic efficiency and pressure integrity
• On-site pressure testing and inspection to verify system performance
• Integration of insulation and support assemblies for thermal efficiency and structural stability

Key deliverables

• Fully installed 1,500 m chilled water pipeline
• High-precision welding and joint alignment
• Comprehensive pressure testing and quality verification
• Complete insulation and support system installation
• Documentation of all testing and compliance with engineering standards

Outcome & Impact

The project delivered a reliable and efficient chilled water distribution system, installed with minimal operational downtime. Precise execution and thorough quality assurance ensured long-term performance, optimized flow efficiency, and compliance with data center standards.

This project demonstrates ML WELD Engineering’s technical excellence and problem-solving capabilities. By combining advanced workshop capabilities with expert engineering, we enabled the client to execute a high-stakes project on time, with superior quality, and minimal risk — reinforcing our reputation as a trusted partner for complex industrial installations.

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